About Total Saw Solutions: Your Trusted Partner in Custom Saw Blade Manufacturing

Feb 10th 2025

About Total Saw Solutions: Your Trusted Partner in Custom Saw Blade Manufacturing

Designing saw blades with precision and waste reduction in mind are key to a company's customers' success. Since 1986, Total Saw Solutions has been dedicated to creating high-quality, custom saw blades designed to meet the unique needs of professionals in a wide range of industries. Total Saw Solutions was founded by Don Angelo, a machinist with a passion for creating precision tools. Starting in a dairy barn on a family farm in north-central Wisconsin, Total Saw Solutions has grown into a trusted name in saw blade manufacturing, earning a reputation for its cutting-edge products and consulting services.

Don began working with industrial companies and woodworkers in Wisconsin's Northwoods; he noticed a common challenge: professionals needed blades which cut more efficiently while minimizing waste. This realization inspired him to design and produce ultra-thin carbide-tipped saw blades.

Total Saw's standout saw blade was the 10-inch 1/16" Micro-Kerf table saw blade. This ultra-thin blade was a game-changer for the woodworking industry, helping professionals maximize material yield while maintaining precise cuts. It earned the 2012 Wood Magazine Innov8 Award.


What We Offer

At Total Saw Solutions, we're all about helping our customers get the best results from their cutting tools. Whether you're cutting wood, metal, or other materials, we've got a solution for you.

  • Custom Saw Blades: We design and manufacture saw blades for just about any application, from crosscutting to ripping and even multi-gang saw systems. Every blade is tailored to meet the specific needs of our customers, ensuring maximum efficiency and performance with a +/- .001" runout.
  • Ultra-Thin Kerf Blades: Our ultra-thin kerf blades are designed to reduce material waste and improve precision, saving you both time and money.
  • Blades for Any Material: Whether you're cutting wood, metal, or plastics, we can manufacture the right blades for the right job.
  • E-commerce: We carry top brands of saw blades so you can find the right blades for the job.

Services That Go Beyond Manufacturing

We don't just sell saw blades - we help you keep them running at their best. Our range of services is designed to ensure your tools stay sharp and ready for action. 

  • Blade Sharpening: Sharpening isn't just about making a blade sharp again - it's about ensuring it works like new again. That's why we inspect each blade for flatness and tension before sharpening. Our process ensures smooth, quiet, and longer-lasting cuts.
  • Blade Repair: Got damaged blades? Don't throw them out. We can restore them to like-new condition, saving you the cost of a replacement. Call us first, some blades are not worth repairing.
  • Blade Inspection: Every blade we work on is meticulously inspected to ensure it's razor-sharp and perfectly flat. This attention to detail means you will get consistent, clean cuts every time.
  • Blade Stocking Programs: We know downtime isn't an option. That is why we offer stocking programs so you will always have the blades you need when you need them.

Why Choose Total Saw Solutions?

For nearly 40 years, we have been helping professionals across industries get the most out of their cutting tools. Our commitment to quality, innovation, and customer satisfaction is what sets us apart. Whether you are a professional woodworker, a large corporation, or just someone who takes their tools seriously, we are here to help. 

At Total Saw Solutions, we do not just make saw blades - we make cutting easier, more precise, and more efficient with our above industry tolerances. We have everything you need to stay sharp - literally. Trust us to provide the tools and services that give you a competitive edge in your market.


Ready to learn more? Contact us today or visit our webpage and see what Total Saw Solutions can do for you!